Pseudo-Build Log of Kantele #004 - Part II

Welcome back to Part II of this kantele build log for kantele #004. The previous part showed a few of the beginning stages with the raw bubinga turning blanks and gluing of the sides. Below are more pictures showing the gluing and construction of the frame. Just hover your mouse over the pictures for a description or click to enlarge. Part III to come shortly, enjoy!

 

Extra Sources and Info:
 
1.) Pseudo-Build log of Kantele #004 - Part I

2.) Completed Kantele #004 Info

Pseudo-Build Log of Kantele #004 - Part I

       Welcome to the fourth installment of my kantele pseudo-build logs! This log will show some of the details of kantele #004, which happens to be my favorite to date. Like my previous build logs, I kind of dropped the ball on documenting the later portions of the build, so I really only have some of the early parts documented. I will however be taking a more complete documentation of my future kantele builds now that I have gotten more involved in posting and sharing this work. Because there are a lot more pictures with this build log, I will break it up into three parts so that this post isn't overloaded with pictures. Just hover your mouse over the pictures for a description or click to enlarge. Below I have included links to the pages of the completed kantele #004, as well as additional resources for upcoming builds and reviews of suppliers I commonly buy my woods from to create my kantele. Stay tuned for Part II in the coming week!

 

Extra Sources and Info:

1.) Completed Kantele #004 Info

2.) Some Future Kantele Wood Choices

3.) Suggested Wood Sources

4.) Raw Materials Resources

New Page Added! Kantele Resources!

I have just recently added a new page dedicated to kantele related resources. This page, either accessed at the top with the other pages or in the link below, includes links to many sites and sources, from groups, to general information, to kantele makers, to playing guides, sheet music and other kantele related blogs and research. There is definitely a lot of information available, and having it all in one place makes it easier (since it can be a bit difficult to find information on the kantele sometimes.) I encourage you to explore these additional sources, whether new or old, as much can be learned by many kantele enthusiasts, players, and makers out there. I will add more as I find more sources, but it should provide for a very good start for anyone interested in finding out more about many aspects of this instrument. And if anyone has suggestions for other sources that I may have missed then please send me a message or comment and I will add the suggested site!

Kantele Resources

Pseudo-Build Log of Kantele #003

A third installment of my rather impromptu kantele pseudo-build logs, this time giving an overview of kantele #003. A little more detail is given of the basic cutting and roughing of the front and the ponsi. Again, when I was building this, I was more excited to finish the instrument than to document progress, so these are the photos that I obtained early in the process. As always I am more than willing to give suggestions for aspiring kantele builders. Below is a link to the completed kantele page, as well as additional sources of wood I commonly use here in the U.S.

 

 

 

 

Extra Sources and Info:

1.) Kantele #003 Info: http://oertheeternalstrings.blogspot.com/2014/11/kantele-003.html

 2.) Suggested Sources of Wood for DIY Kantele: http://oertheeternalstrings.blogspot.com/2015/01/suggested-wood-sources-for-kantele-or.html  

New Page Added! Suppliers and Materials Resources List!

I finally have gotten around to adding a dedicated page for suppliers of various materials and resources for kantele building, and woodworking in general. I will continue to add to the list, but for now it includes a bunch of sources to get started with. I will only add sources that I have purchased from and would recommend myself. I don't have everything up yet, but again I will continue to add as I go along. I will also be adding pages for kantele groups and resources, sheet music, and videos, so check back for more material!

Raw Materials Resources Page

Suggested Wood Sources and Reviews

Suggested Wood Sources for DIY Kantele (or Other Woodworking Projects) in the U.S.

In my previous post I described some future woods and combinations I have lined up for my next set of kanteles. One of the difficult parts of instrument building is sourcing quality woods, and for a DIYer, quality exotic woods can cost a lot if you do not know where to look. Below are some places that I have ordered from, either regularly or a few times for some specialty pieces, and are some of the best sources I have found for my projects. There are always other places I have checked, and I will post a page sometime in the future dedicated to materials sources.

1.) D&D Hardwoods
 http://www.dndhardwoodsonline.com/
- exotic/regular thin cut woods for soundboards, backboards, ponsi, accents, frames, and general projects

This place has to be one of my all time favorite sources for wood, period. D&D Hardwoods has an excellent selection of woods. And what makes them unique and stand out from other places is that they carry a huge variety of thin cut woods. Anywhere from 3/4" all the way down to 1/16" thick, which are perfect for many parts of my kantele, and other projects in general. The great thing too is they also carry these woods from 4" wide all the way up to 9" wide for some of more common woods. And can be ordered in increments from 1' to 4' long. This is my default go-to place for foods for soundboards, backboards, side accents, ponsi, and decorative headplates for my smaller sized kantele. And the other great thing is that there is no minimum order, which I have found very difficult to find elsewhere for such a great stock of small sized thin-cut lumber. I have ordered from them many times and I have never had a problem. Their service is phenomenal, and their shipping is very fast. And the woods are always excellent quality. The only thing, which isn't a problem at all for me, and that they state on their website, is that the edges along the long sides of the wood are rough cut. But the top, bottom, and ends are sanded flat and very well. All of my completed kantele so far have woods from here, with kanteles #001-#004 having the majority of woods from this source, which includes the soundboard, backboard, decorative headplate, and ponsi.

2.) Westpenn Hardwoods
 https://www.westpennhardwoods.com/default.aspx
- exotic turning blanks for sides, frame, ponsi, and general projects

Also another one of my all-time favorite sources for woods. Westpenn hardwoods has an incredible array and supply of many, many exotic woods. Here you will find turning blanks for any project you can think of. Another place with excellent products, service, quality, prices, and shipping. I have ordered from here as well countless of times and have never been disappointed. The kanteles that use woods from here (or will use woods from here) include:

- kantele #002 and #003 for the tuning peg shelf - african mahogany
- kantele #004 for the frame - bubinga
- kantele #005 for the frame - cocobolo (previous post)
- kantele #006 for the frame - bocote (previous post)
- kantele #008 for the frame - east indian rosewood (previous post)

Now this place is excellent for exotic woods for kantele frames, but a little creativity and patience is needed. First off, these woods are sold as turning blanks. Sometimes they are offered kiln dried and ready to go, but most often are air dried or in the process of drying. I have never had a problem, but care should be taken sometimes. To use these woods for the sides, I buy a 1.5"x1.5" by either 24" long for my smaller kanteles or above 24" long for my larger kanteles, and get these ripped in half with a table saw to get two matching sets of 1.5" wide x 0.75" thick x whatever length I have chosen. This way you can use exceptionally beautiful, rare, and exotic woods for the frames. For the tuning peg shelf I buy a 1.5"x1.5"x12" or 18" long turning blank, and for the front part of the frame I usually get a 2"x2"x3" turning blank and cut to shape for my smaller kantele, or a wider piece for larger kanteles. If you do rip the pieces for the sides, there will probably be a little bit of warping later due to the natural processes of the wood. This again has not been too much of a problem for me, but can sometimes be tricky to deal with. However, if you are careful, you will end up with some beautiful and unique pieces of wood for the frame that would cost a fraction of the price anywhere else.

3.) The Walnut Place
http://www.thewalnutplace.com/
- specialty pieces of curly and figured walnut and other woods

I have only ordered from here once before, but the service and prices for what I got was excellent. If you want cheaper woods from here though you will need to check the discount lumber section, which is always the place I go when browsing for woods from here. This place can be a but more pricey than others on the list depending on what you are looking for, but has a beautiful selection of curly walnut for very good prices that is hard to find elsewhere. All of the other sources do not carry curly walnut, and I still think it is the best source for exceptional pieces of walnut that I have been able to find yet. The other really great thing about here was that I was able to get the woods cut to size for a very small fee. I ordered the curly claro walnut strips and the paradox walnut blocks for my kantele #007 (see previous post for details). I got a great deal on these pieces, and was even able to get the original board for the sides ripped and cut to size, which was a tremendous help. I definitely plan on ordering more wood here for future projects, as sources for curly walnut at these prices is hard to find. The owner, Robert Beauchamp, is extremely friendly and helpful, and was a pleasure to work with.

4.) Kettle Moraine Hardwoods
 http://www.kmhardwoods.com/
- general and exotic pieces for small and large kantele

I have also only ordered from here once, but like The Walnut Place, I was provided with excellent service, great prices, and some beautiful boards. I got my two butternut boards, (which I haven't posted pictures of yet but will sometime in the future), from here. Butternut, as mentioned earlier, is becoming more scarce, especially for larger boards. One of the plus sides to KM Hardwoods is the custom cutting services for woods. While talking with them, they even sent me pictures of the pieces they had that fit my description of what I was looking for before I went ahead and purchased anything, which was a real plus, as not many places do this. The boards were in perfect condition and exactly what I was looking for. I will definitely be ordering from here again for larger width boards for larger kanteles and other projects.

5.) Kencraft Company
http://www.kencraftcompany.com/index.htm
- general and exotic pieces for small and large kantele

I have ordered from here a couple of times, and have been very happy with the results. This is yet another great source of custom cut lumber and thin boards of both domestic and exotic species of woods at great prices. Shipping and services are very good, and the several very large custom pieces I ordered from them were of excellent quality. Shipping might be a little bit slower from here due to how they schedule custom cutting and shipping, but I have not had problems with it. Like KM Hardwoods, this is a great source for larger custom pieces of wood at very good prices which is often quite difficult to find.

Extra Sources and Info:

1.) Kantele #001 Info:  http://oertheeternalstrings.blogspot.com/2014/10/kantele-001.html

2.) Kantele #002 Info: http://oertheeternalstrings.blogspot.com/2014/11/kantele-002.html

3.) Kantele #003 Info: http://oertheeternalstrings.blogspot.com/2014/11/kantele-003.html

4.) Kantele #004 Info: http://oertheeternalstrings.blogspot.com/2015/01/kantele-004.html

5.) Future Wood Choices: http://oertheeternalstrings.blogspot.com/2015/01/some-future-kantele-wood-choices.html

Kantele #004

It has been quite a while since I have last posted about my kantele builds and endeavors. I finished kantele #004 last year towards the end of last summer, but instrument building has been on hiatus due to switching gears for crafting numerous birthday and Christmas presents for the past several months from September to December, and has been a very busy schedule. This newest kantele I must say though is my absolute favorite one to date, and was definitely a challenging but rewarding build.

Kantele #004 features probably the most exotic wood selection of my kanteles yet. The frame is made from bubinga, an extremely heavy and hard wood with excellent tonal qualities. The sides also feature a soft maple strip at the bottom for a bit of contrast. The backboard and headplate are made from wenge, another very hard and dense wood. It can be a bit tough to work with due to its hardness, but can carve quite nicely if done slowly and carefully, and takes an excellent polish. The soundboard is the same as the first three kantele, using 1/8" cypress. This piece of cypress was the most uniform and straightest grain of all the pieces I got, and specifically saved it for this instrument.

I am quite proud of the ponsi for this particular kantele. It is made from wenge with a thin strip of padauk at the bottom. The theme is definitely different from my previous kantele, with sharp, carved ridges and a center ridge protrusion in the arc where the varras is located. This ponsi was shaped entirely through file-work, and was very fun to design and work on.

If you also notice the back, there are four 1.5" sound holes instead of the normal one soundhole for most kantele. For this instrument I still wanted a backboard to help increase resonance, as well as liking the overall aesthetics of a backboard, but due to its narrow size and overall smaller vibrating area on the soundboard the volume might suffer. The extra holes allow for more volume while still retaining the qualities and aesthetics of a backboard, with a unique twist.

The overall theme of the kantele is more simple than my previous ones, but more elegant, with a juxtaposition of curves to sharp corners and ridges. The dark wenge stands out in beautiful contrast with the lighter woods, with the grain and figure really showing on the backboard. This instrument is also HEAVY. Its the smallest overall size of all my kantele, but by far the heaviest and densest due to the thick bubinga frame. I had designed it this way as I prefer heavy instruments, and wanted to explore the tonal qualities of using extremely heavy and dense woods for the frame. And I think I definitely achieved my goal. Tonally, it is my favorite of my kantele. The heavy dense woods really allow the overtones and harmonics to blend and ring inside the instrument, and has a rich, bright, and complex tone with exceptional resonance. You can actually hear a soundclip of this instrument at the top of The Kantele - Strings of Magic and Lore post.

Extra Sources and Info:

1.) Kantele #001 Info:  http://oertheeternalstrings.blogspot.com/2014/10/kantele-001.html

2.) Kantele #002 Info: http://oertheeternalstrings.blogspot.com/2014/11/kantele-002.html

3.) Kantele #003 Info: http://oertheeternalstrings.blogspot.com/2014/11/kantele-003.html

Kantele #003

Luckily during my build of Kantele #002, I had exactly enough wood to make another 8 string kantele. So I did, and made Kantele #003 a twin of the previous. It has a different theme, but made of the same exact woods with the same exact dimensions. Interestingly enough, the sound is very different. I will do a comparison of these two in a future post. I will say however, that I really like the tone of #003, and feel that it is a significant improvement, much more mellow and rich.

 Though the woods are the same, there is definitely a noticeable difference in style. This kantele uses kind of a "curl" theme, reflected in the ponsi, headboard, and "f-hole" soundhole. The dragon flairs on this ponsi was particularly fun and challenging to carve, being my first attempt at such type of carving. Despite having an unusual grain, I found the leopardwood very nice to carve and hold its shape, but one must work with the grain flow to avoid chipping or tearing of the wood. Another unique feature of the ponsi is the carved top and front profile. This was inspired by the geometric chip carving style, and was also a first for me as well. The inside curve where the varras, or string-holding bar is located, is also a noticeable improvement from the previous two, which has a very round vertical profile as opposed to the more flat-sawn curve shape of its predecessors. The decorative headplate is simpler than #002, and cleaner all around than the previous. I had bought another padauk rosette to inlay, but felt that the added wood to accommodate it would make the headplate unnecessarily bulky. There is also less overlap onto the vibrating portion of the soundboard, possibly contributing to its overall better tone. #003 turned out only slightly wider in size, but all other dimensions remained the same. I do feel that the cypress used for this soundboard was also a bit nicer quality than #002.


I also chose a much nicer curly hard maple board to use for the backboard, which has much more noticeable and attractive figure than #002. Curly hard maple takes a beautiful polish, and with the curl can provide quite a stunning look. The soundhole was quite a bit more challenging: since I already glued the backboard on before cutting it out (to ensure it went on straight, since it can slightly move around during the gluing process), I had to drill many tiny holes along the outline of the shape, then slowly cut away the shape with a very sharp knife and chisel by connecting the dots. The larger soundhole also not only lends itself nicely to the overall theme, but provides more volume while still keeping the aesthetics of a backboard.

Extra Sources and Info:

1.) Kantele #001 Info:  http://oertheeternalstrings.blogspot.com/2014/10/kantele-001.html

2.) Kantele #002 Info: http://oertheeternalstrings.blogspot.com/2014/11/kantele-002.html

The First Strings Are Strung

It took a very long time (many more months than it should have), but here I am, my first steps into the world of blogging. Though my general indecisiveness (particularly with naming the blog) has been the main inhibiting factor, I am eager to start down this path to further explore and share some of my work and passions with the outside world.

It is my hope to provide readers with insightful knowledge and information across a broad range of topics concerning the kantele (for those of you who are not familiar, the kantele is a traditional stringed zither from Finland, and there will be plenty more on this subject to come), world instruments, instrument making, woodworking, crafting, and music, gathered from my continuing journey exploring these different, yet related paths. In time I will not only include information on instruments I have built, but tutorials, guides, resources, DIY info, suggestions and thoughts, instrument building on a tight budget, sheet music, compositions, and audio and video of the various kantele and other instruments I have made and will be making. I also strongly encourage asking questions, leaving comments, and engaging in discussion about the various topics or related content presented, and am very eager and more than willing to answer any questions and give help or suggestions related to these subjects to the best of my ability.

I am not a musician. Or a professional woodworker. Or a luthier. I am (however unrelated to these fields, though having some interesting cross-applications) simply, and quite happily, an electrical engineer who happens to have these interests and hobbies that have grown and developed from a long history and fascination with world instruments. These two passions of mine, engineering and instruments/crafting/woodworking, have often and always clashed for my attention (and spare project money), but have given me a chance to explore many interesting topics over the years.

The first strings are strung, the first notes have been plucked, and the melody begins to unfold. I invite you to explore this symphony with me.